350 HP WORKOVER DRILL RIG  (Ref#3038N)

  

 

New, Never Used - Made in China - Meets API Requirements

Located Houston, Texas USA

Service Depth:  13,100' (4000m) with 2-7/8" tubing

Workover Depth:  10,500 (3200m) with 2-7/8" drill pipe

Rated hook load:  134,885 lbs (600 kN)

Max. hook load:  202,000 lbs (900 kN)

Rated engine power:  350 HP

Drawworks power:  350 HP

Max. fastline pull:  40,465 lbs (180 kN)

Mast height:  105' (32m)

Racking board height:  57.5' / 66.3' / 69.5' (17.5m, 20.2m, 21.2m)

Traveling system:  3 x 4

Wire rope OD:  1" (26mm)

Carrier drive type:  10x8

Min. turning radius:  124' (34m)

Traveling dimensions:  62' x 10.5' x 14.1' (19m x 3.2m x 4.3m)

 

PRICE:   $950,000

SECTION A - MAIN UNITS

Item                                                          Quantity                                                      Description

Diesel engine

1 set

CAT C9 diesel engine is specially designed for oil field, six cylinder, four strokes, water cooling, turbo charged, automatic power compensation. This engine also features with light weight, small volume, great power range. The live speed adjuster has a smart reaction on the load change. Input power: 350 HP (261 kW) @2100rpm Input torque: 1,148 lbf-ft (1,556 N.m) Max. turbo torque: 2,154 lbf-ft (2,920 N.m) Rated input speed: 2,100 rpm Max. input speed: 2,500 rpm

Transmission

1 set

CAT TH31 Six forward gears and one reverse gear Twin disc hydraulic transmission consists of two hydraulic torque converters. It can realize soft stepless speed adjustment for carrier and high utilization rate of diesel engine. Power: 220 HP (164 kW) Quantity of torque converter: 2 Speed ratio with input shaft: 1:1

Transfer case

1 set

Model FD100. Transfer case device can realize the mutual-interlocking of two output powers. Max. input power: 10,325 lbf-ft (14 kN.m) Max. input speed: 2100 rpm Speed ratio: 1

Angle gear box

1 set

Model JX90 angle drive case consists of the input/output shaft, helical bevel gear in big and small size, case body, bearing and other accessories. Max. output torque: 7,375 lbf-ft (10 kN.m) Max input speed: 2500 rpm

Electricity system

1 set

The wires of the illumination system are protected by the steel piping. Power supply for carrier: 24V DC Lighting power: 110V AC 60Hz Motor power: 460 V AC 60Hz

Hydraulic system

1 set

The hydraulic system consists of the oil pump loop (including oil tank), hydraulic leg loop, hydraulic winch loop, hydraulic cathead loop, mast lifting loop, hydraulic tong loop, mast telescoping loop and relevant parts. Key hydraulic components are imported from US, like P25 oil pump and all hydraulic valve Max. pressure is 2030 psi (14MPa). Oil tank capacity is 220 gal.(833L) Hydraulic oil: 68# anti-worn hydraulic oil

Air system

1 set

The air system is powered by a compressor driven by the engine. Key parts are imported from the US. Working pressure is 120-135psi Air tank capacity is 132 gal.

Chassis

1 set

The 10×8 chassis driven model (two fronts and three rears) is used The 18-22.5 lower cross-section without inner tire model width tires are used (18-22.5 single tire used for front axle and 12-20 dual tire used for rear axle). The main beam of the frame is the 16MnH width special strengthen beam. The axles are the Benz copy with wide axle distance. The operator cab, frame, jacks for stabilization and steering mechanism are included. It is also complete with a tool box, mud guard, safety rail and backward alarm light. Chassis weight: 47,400 lbs (21.5 MTon) Chassis size: 43'×9.35'×9.12' (13110×2850×2780mm) Axle distance: 53.15"+184.45"+51.18"+53.15" (1350+4685+1300+1350mm) Min. ground clearance: 12.24" (311mm) Approach/departure angle: 26°/17°

Double drum drawworks

1 set

The main drum with premium alloy steel made shaft equipped with 1" LEBUS grooves, ATD-224H air tube clutch and crown-o-matic. Main brakes are conventional band brake with steel forged brake rims cooled by splashing water; The auxiliary brake is Eaton disc brake WCB224. Rated input power : 350 HP Max fast line pulling force : 40,465 lbs. (180 kN) Main drum dia.× length: φ16.889"×36.771" (φ429mm×934mm) Brake hub dia. × width of brake hub: Φ42.913×10.433 (Φ1090mm×265mm) Brake: wrap angle 340°, belt brake Clutch: axial push-disk ATD224H

                                                             1 set

The sand drum is equipped with an ATD-124H air tube clutch and The ratchet wheel and the detent device are installed in the bailing drum, which can make the brake bar stop at any position, and can be relieved by the manual operation. Sand drum dia.× length. : Φ12.755"× 40.944" (Φ324×1040mm) Sand drum brake hub dia.× width: Φ38.188"×8.267" (Φ970×210mm) The sandline dia.:φ9/16"(φ14.5mm),rope capacity is 6560' (2000m) The sandline pulling force : 24,728 lbs (110 kN) Brake: wrap angle 340°, belt brake Model of clutch: axial push-disk ATD124

                                                             1 set

One cooling tank mounting on skid equipped with valves, etc.

Mast

1 set

New double section hydraulic telescoping mast, the lower and upper section are made by 16Mn square pipe. Angle indicator is installed on the Y frame. The mast is also complete with racking board, racking board escaping device, climbing assistance, guy lines, light duty platform and etc. Model: JJ90/32-00 Max. static load : 202,000 lbs. (900 kN) Height: 105' (32m) Slant angle: 3.5°, can be adjusted by screw bar. The racking board capacity: 11,480' (φ2-7/8" tube) Max wind capacity: 110 km/h (full setback, without hook load)

 

 

                                                                 1 set

 

 

The 3" single standpipe, it is mounted on the side of mast.

1 set

The 3" rotary hose.

Deadline anchor

1 set

The deadline anchor is designed for 1" wireline with JE100 weight indicator.

 

Crown block

1 set

The crown block consists of base, fixed pulley block, hydraulic winch pulley device, pulley shafts and bearings and etc. Sheave dia. and qty. of crown block: φ26.37"×3 (φ670mm) Sheave dia. of fast line: φ32.48"×1 (φ825mm) Sandline sheave dia. : φ17.32"×1 (φ440mm)

 

Hook block combo

1 set

Model: YG90 Max. load: 202,000 lbs (900 kN) Sheave dia. × qty. : φ26.37"×3 (φ670mm) Dia. of wire line: φ1" (φ26mm)

 

Swivel

1 set

Model: SL110 The max. static load: 252,900 lbs Max. working pressure : 3000psi. The gooseneck connection thread : 4-1/2" DP Lower connection thread: 4-1/2" REG LH.

 

Substructure

1 set

The telescoping substructure consist of rotary table base, setback base, mast base, wind board, handrails, ladders, flee way, DP sliding way and individual rig base etc. with rat hole and mouse hole positions, two sets tong posts. And trolley and rails for installing the BOP’s in the base. Model: ZT135 Height: 12.13' (3.7m) The clear height : 8.2' (2.5m)

 

Rotary table

1 set

Model: ZP135 The opening dia.: 13-1/2" Center distance: 44" It is also complete with one 2-7/8" Kelly bushing and one 3-1/2" Kelly bushing.

 

Rotary transmission box

1 set

Model ZX110 rotary transmission box. Max. input rotary speed: 2100 rpm Max. input torque: 8113 lbf-ft (11kN·m) Clutch model: Axial direction disk type ATD218 Shift: One forward, one reverse

Hydraulic winch

1 set

YJ-3 hydraulic winch with 328' wireline. The wireline dia. is ½", the lifting capacity is 6,745 lbs, Max lifting speed is 131 ft/min.

Air slip

1 set

Model is KW-75.

Elevator

1 set

Model is CDZ 83 for 27/8" EU drill pipe

 

SECTION B - TOOLS, SPARES AND DOCUMENTS ALONG WITH RIG

Tools list

Tyre nut spanner

1 set

XD60/12×8-G01

Tyre charge pipeline

1 set

Φ10mm; L=12m

Tyre pressure gauge

1 set

0-1Mpa

Crowbar

2 pc

L=1m L=1.2m

Grease gun

1 set

200ml

Hammer

1 pc

3kg

Wrench

4 pc

8",12",15",18"

Dead spanner

1 set

5.5-32

Clubs spanner

1 set

5.5-24

Hook spanner

1 set

3# raising cylinder

Hex. spanner

1 set

3-17

Sleeve pipe

1 set

10-32

Working light

1 set

24V

Cross screwdriver

1 set

5",10"

Screwdriver

1 set

5",10"

Wireline tong

1 pcs

8"

Slip joint pliers

1 pcs

8"

Pipe wrench

2 pcs

8", 18"

Chain tighten device

2 pcs

LZQ28ALZQ20A

Hydraulic jack

1 pcs

20T

Level ruler

1 pcs

L=600mm

Box wrench

1 set

3/8-11/4

Torque spanner

1 set

30 kgs

Hack saw

1 pcs

Spares list

O-ring

2 pcs

150×7, Hydraulic jack repair kit

O-ring

2 pcs

80×5.3, Hydraulic jack repair kit

O-ring

2 pcs

40×5.3, Hydraulic jack repair kit

O-ring

2 pcs

25×3.55, Hydraulic jack repair kit

O-ring

1 pcs

20×2.65, Hydraulic jack repair kit

Detent ring Y3030-05

2 pcs

Φ165×Φ153.1×2.5, Hydraulic jack repair kit

Detent ring Y3030-07

2 pcs

Φ49.295×Φ40×2, Hydraulic jack repair kit

Detent ring Y3030-13

2 pcs

Φ90×Φ81.04×2, Hydraulic jack repair kit

O-ring

1 pcs

120×3.1, Telescoping cylinder repair kit

O-ring

1 pcs

120×5.7, Telescoping cylinder repair kit

YX seal ring

1 pcs

D120, Telescoping cylinder repair kit

Dust-proofing seal

1 pcs

CG21-110, Telescoping cylinder repair kit

Detent ring

1 pcs

CG62-120, Telescoping cylinder repair kit

Detent ring

1 pcs

CQ4-120, Telescoping cylinder repair kit

YX-sealing

1 set

Φ100, 3# raising cylinder repair

YX-sealing

1 set

Φ170, 3# raising cylinder repair

YX-sealing

1 set

Φ200, 3# raising cylinder repair

J-wiper

1 set

100, 3# raising cylinder repair

J-wiper

1 set

170, 3# raising cylinder repair

J-wiper

1 set

200, 3# raising cylinder repair

Support ring for piston

1 set

Φ220×19.8×4, 3# raising cylinder repair

Support ring for piston

1 set

Φ180×19.8×4, 3# raising cylinder repair

Support ring for piston

1 set

Φ150×19.8×2.5, 3# raising cylinder repair

Abrasion belt for shaft

1 set

Φ200×9.5×3, 3# raising cylinder repair

Abrasion belt for shaft

1 set

Φ170×19.8×3, 3# raising cylinder repair

Abrasion belt for shaft

1 set

Φ100×19.8×3, 3# raising cylinder repair

Support ring for piston

1 set

Φ200×19.8×3, 3# raising cylinder repair

Support ring for piston

1 set

Φ170×19.8×3, 3# raising cylinder repair

Support ring for piston

1 set

Φ170×9.5×3, 3# raising cylinder repair

Support ring for piston

1 set

Φ100×19.8×3, 3# raising cylinder repair

Support ring fot piston

1 set

Φ100×9.5×3, 3# raising cylinder repair

Sealing set

1 pcs

Φ150, 3# raising cylinder repair

Sealing set

1 pcs

Φ100, 3# raising cylinder repair

Sealing set

1 pcs

Φ170, 3# raising cylinder repair

Sealing set

1 pcs

Φ200, 3# raising cylinder repair

O-ring

1 pcs

150×5.7, 3# raising cylinder repair

O-ring

1 pcs

190×5.7, 3# raising cylinder repair

O-ring

1 pcs

230×5.7, 3# raising cylinder repair

O-ring

3 pcs

160×2.65 Hydraulic winch repair kit

Oil seal

1 pcs

PG70×90×12 Hydraulic winch repair kit

Oil seal

1 pcs

FB110×130×12 Hydraulic winch repair kit

O-ring

1 pcs

50×5.3 Y15160 Hanging Tongs Cylinder

O-ring

2 pcs

125×5.7 Y15160 Hanging Tongs Cylinder

O-ring

3 pcs

125×3.1 Y15160 Hanging Tongs Cylinder

O-ring

1 pcs

65×3.1 Y15160 Hanging Tongs Cylinder

O-ring

1 pcs

45×3.1 Y15160 Hanging Tongs Cylinder

O-ring

3 pcs

14×2.4 Y15160 Hanging Tongs Cylinder

Seal ring

1 pcs

Φ60.8×Φ49.5×6 Y15160 Hanging Tongs Cylinder

Retainer ring

1 pcs

A60×50×1.5 Y15160 Hanging Tongs Cylinder

Retainer ring

4 pcs

A125×115×2 Y15160 Hanging Tongs Cylinder

 Accessories

Flee way

1 pcs

Ladder

2 pcs

Setback wood plate

1 set

Driller ladder

1 set

Rig base

1 set

Carrier ladder

2 pcs

 

Documents

 

1. Certification for the main unit; including Certification for rig, VIN code of chassis, crown block, mast, draw works, transfer box, angle gear box, rotary gear box, travelling block, swivel, drill line, auxiliary brake, weight indicator, dead line anchor and pressure vessels(making in the volume)

 

2. Operation manual, maintenance manual and part manual of the engine and the transmission box in English per each.

 

3. Quality certification: Copy of API and ISO9000 Quality Compendium Certification one set;

 

4. Operation manual, maintenance manual and part manual in three;

 

5. Delivery list in three (English);

 

6. Defect detection report for key components, material inspection report for key parts (Mast, draw works, crown block, swivel, traveling block, raising cylinder, telescoping cylinder and load pins of the key parts) in one copy (English)

 

7. Detailed packing list in English made in one copy.

 

Design principle:

Each piece of 350 HP truck mounted workover rig components is API certificated, as listed below:

API Spec Q1      Specification for Quality Programs for the Petroleum & Natural Gas Industry

API Spec 8C      Specification for Drilling and Production Hoisting Equipment

API Spec 7k       Specification for Drilling Equipment

API Spec 7-2001    Specification for Rotary Drill Stem Elements

API Spec 4F    Mast and substructure specification for drilling rig

API Spec 9A    Wire rope specification

ISO9001           Quality control System - Quality Assurance in Design, Development, Production, Installation and Servicing

 

 

Sun Machinery Corp.

P.O. Box 482, Oceanside, New York 11572, USA
Tel: 516-536-7375         Fax: 516-536-7317         

E-mail:   rigs@sunmachinery.com
Contact US